MES PLC Integration

System Overview

Nysus Solutions offers comprehensive PLC programming and integration services. Whether you need a single machine interface or an entire plant integration, Nysus Solutions has the expertise to ensure success.


Our MES System includes:

  • Automated Work Instructions
  • Integration of PLC and Torque Tools
  • Bar Coding and Part Traceability
  • Operator Tracking
  • Machine Monitoring
  • Production Scheduling and Sequencing
  • Production Dashboards
  • Pick to Light Display
  • Product Testing
  • Vision System Integration
  • Warehouse Management Systems(WMS)
  • Full System Integration
  • Supplier Portal Systems

System Benefits

  • Provides standardized work
  • Allows for mass customization
  • Eliminates obsolete documents
  • Poke Yoke interfaces with barcodes, PLC's, scheduling
  • Integration of PLC and Torque Tools
    • Torque and Angle Recording
    • Ensures correct number of fasteners
    • Ensures critical processes are completed
  • Que-based Printing allows
    • Better Visibility of print operations
    • Gate for detecting printer issues versus application issues
    • Easier re-printing of damaged labels
    • Easier redirection/reassignment of printers
  • Barcode Scanning allows
    • 1D and 2D barcodes
    • Handheld PC integration
    • Fixed-mount scanning systems
    • Employee security badge scanning
  • Machine Monitoring
    • Provides historical process data for key operating variables
    • Real time email notification for out of control parameters or downtime
    • Visual dashboard display of machine status

Standard Reporting

  • Complete visibility to production process
  • Serialized part tracking
  • Lot traceability
  • "Birth Certificate" for every product produced
  • Records all operations performed by each operator
  • View any bypassess by team leaders/supervisors